But, the results were “underwhelming”: How to calculate the volume of a compressed air leak? Management was easily persuaded to support these low cost, high return programs and the race was on. The 1/4” leak at $10,000/year savings became the byword. ![]() ![]() The least complicated program, easiest to understand and implement was to fix the leaks. Good payback programs, which they are indeed. Is it worth it to fix a compressed air leak? In fact, in many plants, the leakage can account for up to 30% of the total operational cost of the compressor. Leaks in a compressed air system can waste thousands of dollars of electricity per year. How much does a compressor leak cost per year? In many cases leaks are caused by bad or improperly applied thread sealant. Stopping leaks can be as simple as tightening a connection or as complex as replacing faulty equipment such as couplings, fittings, pipe sections, hoses, joints, drains, and traps. to ensure and maintain the pressure/vacuum. There are several reasons why a system may fail to maintain its vacuum-levels, including outgassing or contamination. The leak rate describes the magnitude of the leak in terms of the amount of gas that passes out of the system per unit time.
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